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25 April 2017by langyuzer0

With a suitable compressor system, the required operating pressure of 6-14 bar is obtained. The compressed air is dried and delivered to the spray gun with a hose to prevent operating failures that may occur due to ice build-up. The pressure created by a transverse cutout delivers the CO2 particles in the carrier hose with the gun. These ice particles are squeezed onto the part to be cleaned with a great pressure and the cleaning process is carried out.



25 April 2017by langyuzer0

Grundprinzipien des Managements

Das Grundmerkmal der Trockeneis-Reinigungsmethode beruht auf der Verwendung von Kohlendioxid (CO2) -Gas bei 0,03% an Luft. Das Kohlendioxidgas hat eine kalte Temperatur von -78 ° C unter normalen Bedingungen in der Atmosphäre. Diese Glasur verfestigt sich bei einer bestimmten Temperatur von der Gasform. Dieser feste Zustand des Gases wird in der populären Sprache als “Trockeneis” bezeichnet. Das CO2-Gas, das in die Poren der Eismaschine gesprüht wird, wird durch eine gewisse Hitze in Frost umgewandelt. Das so erhaltene Trockeneis wird mit einem Druck von 100-300 m / s auf die zu reinigende Oberfläche aufgesprüht. Aufgrund der kinetischen Energie, die aus der Trockeneis-Explosionskombination freigesetzt wird, werden unerwünschte Schichten und Schmutz auf den verschmutzten Oberflächen gereinigt.

Die Verwendung dieser Methode in der industriellen Reinigung ist attraktiver als andere Reinigungsmethoden. Aufgrund der Methode werden die organischen Lösungsmittel und schädlichen Kohlenwasserstoffe, die für die Umwelt schädlich sind, durch andere Reinigungsmethoden deaktiviert. Es gibt nur noch wenige Reste, die durch die Entfernung von Schichten und Schmutz zurückbleiben. Darüber hinaus wirkt sich dieses Verfahren nur auf die obere Oberfläche der zu reinigenden Formen aus und es gibt keine Nebenwirkung mit Parametern, die die Eigenschaften der Formen verändern werden.

 

1. Compressor (6-14bar)

2. Ice Storage Container

3. Ice Spraying Machine

4. Ice is sprayed on the dirty surface with pressure


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25 April 2017by langyuzer0

Moulded rubber parts/rubber-metal connections

The moulding of elastomers has been part of our daily business at Lang & Yüzer Otomotive A.S. for almost two decades. Customers such as Bosch, Pirelli and Goodyear underscore our expertise in this field. It is this knowledge that has made LY Group world market leader in the area of mould cleaning with dry ice robots and ultra-sound processes. The moulding experience of Lang & Yüzer Otomotive A.S. means that your company will benefit from our technological lead.

Technical facilities:

IM/CM presses of 400 – 4500 KN clamping force by DESMA, Dieffenbacher, LWB, Arburg, Engel and REP. Blasting systems


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25 April 2017by langyuzer0

Inspection, sorting, assembly, order picking and dispatch

Everything under one roof

Assembly, inspection, functionality check, packaging, order-picking or despatch – Lang & Yüzer Otomotive A.S. is your partner for all issues surrounding final processing. Our motto in this regard is very simple: there is no such thing as “not possible” at Cerkezköy und Izmit.

Assembly and inspection according to customer
specific requirements:

  • Manual assembly
  • Automatic assembly
  • Manual inspection of the assembled parts
  • Assemble components and perform checks according to customer-specific requirements
  • Manual processing of component parts
  • Sort parts according to inspection instruction: good/rework/rejected
  • Inspect parts according to
  • inspection position
  • Manual inspection according to drawing
  • Manual inspection according to limit sample
  • Packaging and dispatch according to customer’s requirements

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25 April 2017by langyuzer0

Rubber, plastic, die cast or rubber-metal bonding – removal of flash in an eco-friendly, cost-effective and reliable way using nitrogen is what Lang & Yüzer Otomotive A.S. stands for. Our methods of cryogenic deburring are both gentle on your materials while still removing residue in a time-efficient and targeted manner. We are happy to discuss with you which of our processes are most suitable for your product. One thing is certain: we will find the right solution for you.

Technical facilities: 

  • Strahlanlagen
  • Typ Linde MSA
  • Kältetrommel-Entgratungsanlage
  • Typ Mewo 42
  • Rotor-Strahlanlage
  • Typ EEP 40/ EEP 90
  • Trockentrommel / Waschmaschinen

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25 April 2017by langyuzer0

Cleaning processes are an important part of industrial production.

In addition to mechanical and chemical cleaning methods, there are a whole range of processes that use water, sand, plastic or glass beads as blasting agents. The disadvantages of these methods are that the abrasive nature of the blasting agents causes wear, they incur costs for disposal and treatment of the contaminated blasting agents, and they involve downtimes for the production facilities.

Cleaning with dry ice pellets offers an alternative that is kind to both materials and the environment.

Information about the blasting medium and how it works:

 

The blasting medium
Liquid carbon dioxide is stored in a low-pressure tank at approximately 20 bar and at a temperature of around -20°C. When sprayed into a pelletising cylinder, it forms carbon dioxide gas and carbon dioxide snow as a result of cooling and expansion to the ambient pressure. This snow, which has a temperature of approximately -78°C, is compacted and then pressed through a pelletising matrix. This produces dry ice pellets measuring around 3 mm in diameter and 10 mm in length.

How it works
The pellets are accelerated to 100 – 300 m/s using compressed air. They are then sprayed on to the surface to be cleaned by means of special nozzles. When this happens, the blast medium supercools the surface at specific points and removes unwanted coatings and impurities. It is the combination of cold temperatures, kinetic energy and an “explosive” change of state (sublimation) by the dry ice pellets that makes this method particularly suitable for industrial cleaning processes.


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25 April 2017by langyuzer0

In a Nutshell

Dry ice blasting is a state-of-the-art cleaning method that cleans and removes coatings from industrial machines and tools to a professional standard. CO2 is used as a blasting medium whenever a cleaning process is required that involves gentle surface treatment, a residue-free blasting agent and the avoidance of waste.

The low degree of hardness of the ice means sensitive tools can be cleaned without problems – even whilst they are still installed. Dry ice sublimes without leaving any residue. This means that the only waste produced during cleaning is the coating material that is removed.

Dry ice blasting technology is used, for example, wherever the following requirements apply:

  • Gentle surface treatment
  • A residue-free blasting agent
  • Avoidance of waste

 

Dry Ice


İZMİT

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Contact Us Please tell us your detailed information …
(+90) 262 349 63 03

+90 533 627 95 93

www.ly-holding.com

tolga@ly-holding.com

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